If you are currently tapping using a synchronized or rigid tapping cycle, it is not possible to calculate your cycle time because the machine spindle has to slow down, stop, reverse, and re-accelerate twice for each hole. It does not matter what RPM you program because in reality the machine spindle can't maintain a constant speed during the tapping cycle.
With a self-reversing tapping head the machine spindle turns continuously in the forward rotation direction at the programmed speed. The machine simply has to feed in and out of the hole and the tapping head makes the reversal almost instantly when the machine retracts. This means it is possible to calculate an accurate cycle time using the tapping head. To make a comparison between rigid tapping and using a tapping head you will need to time the actual cycle for rigid tapping and compare this to the calculation below for the tapping head.
The below calculations are based on our reduced cycle time programming which is a simple subprogram that can be called up for each hole location. For more information please see our complete Instructions on programming.
Tapping Speed Chart |
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Please note the values below are for reference only. We recommend consulting the tap manufacturer for a recommendation for your particular tap. For the best results and longest life of the tapping head's drive parts, select a conservative spindle speed, and be sure not to exceed the maximum speed limit of the tapping head. |
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Surface Speed | Low Carbon Steel | High Carbon Steel | High Strength and Tool Steel | Stainless 303, 304, 316 | Stainless 410, 430, 17-4 Hardened | Stainless 17-4 Annealed | Titanium Alloys | Nickel Base Alloys | Aluminum Alloys | Aluminum Die Cast | Magnesium | Brass, Bronze | Copper | Cast Iron |
Surface Meters per minute | 50 | 20 | 15 | 10 | 6 | 10 | 12 | 6 | 50 | 40 | 50 | 40 | 20 | 25 |
Surface Feet per minute | 165 | 65 | 50 | 33 | 20 | 33 | 40 | 20 | 165 | 130 | 165 | 130 | 65 | 80 |